Triangletube Prestige Excellence Part 1 Bedienungsanleitung

WARNINGWarranty Registration Card must be filled out by the customer and mailed within thirty (30) days ofinstallation in order to gain warranty cover

Pre-Installation Items3SECTION I - Pre-Installation ItemsCode ComplianceThis product must be installed in accordance tothe following:- All applicable

19Water Heater MaintenanceMaintenance ScheduleAnnual service by qualified service technicianshould include the following:Any procedure required b

20If antifreeze is used in boiler water, check concen-tration. Boiler water (including additives) must bepractically non-toxic, having toxicity ra

21Replacement Parts321Fig. 7: Excellence Domestic Components

Water Heater SpecificationsSide View2.4" - 61 mm1/2” NPT Gas Connection37.2”945 mm8.0" 205 mm16" 406 mm1/2” NPSC Boiler Drain1” NPT Boi

Water Heater Specifications23Top View 3.4” 87 mm4.1” 105 mm8” 204 mm3/4” NPT DHW Inlet7.3" 186 mm3/4” NPSC Aux. Connection (Rear)1/2” NPSC Air

Additional quality water heating equipment available from: Triangle TubeTTP Brazed Plate Heat Exchangers- For domestic water, snow melting, radia

Pre-Installation ItemsRecommended ClearancesThe PRESTIGE Excellence is approved forzero clearance to combustibles, excludingvent and boiler

Combustion Air and Venting5SECTION II - Combustion Air andVentingCombustion Air ContaminationIf the PRESTIGE Excellence combus-tion air inlet is

6Combustion Air and VentingVentilation and Combustion AirRequirements - Direct VentA Direct Vent appliance utilizes uncontaminat-ed outdoor air (piped

7Combustion Air and VentingMethods of Accessing Combustion Air Into ASpace - Category IVIndoor Combustion AirThe methods listed in this section

8Combustion Air and Venting- Not less than the sum of the areas of allvent connectors in the space.Two Permanent Openings Method. Two permanent open

Outdoor Opening(s) Location. Outdoor open-ing(s) shall be located in accordance with theOutdoor Combustion Air section.Outdoor Opening(s) Size. Ou

Removal of an Existing Boiler from aCommon Vent SystemWhen an existing boiler is removed from acommon venting system, the common vent-ing syste

11Combustion Air and VentingFor direct-vent appliances, mechanical-vent heating appliances or domestic hotwater equipment, where the bottom of

12Unit PreparationsSECTION III - Unit PreparationsHandling InstructionsThe PRESTIGE Excellence is generally easierto handle and maneuver once re

This manual outlines the requirements for installation of the PRESTIGE Excellence. Those require-ments include Boiler Piping, Venting/Combustion Air,

13Unit PreparationsWall Bracket Installation - Solid Walls1. Locate the general area of the boiler place-ment.2. Place the wall-mounting bracket

Boiler PipingSECTION IV - Boiler PipingGeneral Piping Requirements- All plumbing must meet or exceed all local,state and national plumbing codes.- Su

Boiler Piping15CH Supply ConnectionCH Return Connection Pressure Relief Valve(Supplied with Boiler)3/4" Street ElbowAir VentDrain Piping Directe

Boiler PipingAdditional Limit ControlIf a separate LWCO device is required by cer-tain local jurisdictions or when the boiler isinstalled above

The expansion tank must be located as shownin the piping diagrams on pages 19 through 21or as per recognized design methods. Refer tothe expansion

System Piping - Through BoilerIn applications in which primary/secondarypiping is not utilized and the system is zonedwith zone valves a circ

19Boiler Piping5546123333981011444444Zone Load Additional76Max.12" Zone Load 5 5 4 6 12 9 8 4 4 4 4 4 Zone Load Additional Max. 12" Zone L

20Boiler Piping744544512PZone Load AdditionalZone Load 6101141274986101141274SingleZone load 98Fig. 11: CH System Piping - Multiple Zone Valve with Si

21Boiler Piping5 5 4 6 12 9 8 4 4 Radiant Zone Additional 4 4 4 Radiant Zone Max. 12" 121011476Note: Manifold mounted valveactuators may be u

22Installation Vent/Combustion Air & CondensateSECTION V - Installing Vent /Combustion Air & Condensate DrainInstalling Vent and Combustion Ai

PRODUCT AND SAFETY INFORMATIONDefinitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Produc

7. Continue the pipe from the drain assemblyto a floor drain or condensate pump.When selecting and installing a conden-sate pump, ensure the pump is

SECTION VI - Gas PipingGas Supply Piping ConnectionThe gas supply piping must be installedin accordance to all applicable local,state and natio

NATURAL GASPipe Sizing - Natural GasRefer to Table 1 for Schedule 40 metallic pipelength and diameter requirements for naturalgas, based on ra

PROPANE GASPipe Sizing - Propane Gas1. Contact the local propane gas supplier forrecommended sizing of piping, tanks and100% lockup gas regulat

VenturiInlet SupplyPressure PortPropaneOrificeGas ValveGasketGas ValvePipe FittingGas ValveFig. 17: Gas Valve / Venturi AssemblyGas Piping27

SECTION VII - Internal WiringELECTRICAL SHOCK HAZARD. Foryour safety, disconnect electrical powersupply to the unit before servicing ormaki

Fig. 20: PRESTIGE Excellence Boiler Factory WiringTo properly connect wires to terminal block, use wiring tool included with PRESTIGE. See wiring too

SECTION VIII- External WiringInstallation ComplianceAll field wiring made during installation mustcomply with:- National Electrical Code NFPA 70 andan

System Circulator - Zone Valve ApplicationTo energize the system circulator shown asitem 12 in Fig. 10 page 19 reference Fig. 21.Installer to

HNHigh Voltage120V. A . C .24V. A . C .RoomThermostatRoomThermostatZone 1Zone 2Additional zonesAdditional zones maybe added as shown aboveTo Prestige

Table of ContentsiiBackflow Preventer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Boiler System Piping Ap

TTTo Prestige 24V Terminal StripCirculatorZone 1Thermostatzone 1HoneywellR845ARelay120HVA CNCirculatorZone 2Thermostatzone 2Additional zones may beadd

SECTION IX - Start-Up PreparationCheck Boiler System Water ChemistryDo not use petroleum-base cleaning orsealing compounds in the boiler system.D

Use of Antifreeze in the Boiler SystemNEVER use automotive or ethylene gly-col antifreeze or undiluted antifreeze inthe primary system as freeze prote

Check Low Water Cut-Off Device- The PRESTIGE Excellence is providedwith a factory installed LWCO device thatmeasures system pressure of more tha

SECTION X - Start-Up ProceduresFinal Checks Before Start-Upc Read page 42 through 45 regarding theoperation of the PRESTIGE Excellencecontro

Venting system must be sealed gas-tightto prevent flue gas spillage and potentialcarbon monoxide emissions, which willresult in severe personal in

FOR YOUR SAFETY READ BEFORE LIGHTINGOPERATING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE1. STOP! Read the safety information above. Thisappliance is

Set Boiler CH Target Temperature1. Press the MODE button until the displayshows PARA. This is the parameter modeof the control.2. Press the S

[3140] This is the normal CH operationcycle. After the flame is proven and stabi-lized the burner will fire at low input forapproximately 1

3. Lower the DHW storage temperature asoutlined in Set DHW Storage Temperatureto satisfy the call for heat.[1180] The post purge cycle begins. Th

iiiTable of ContentsSystem Circulator - Zone Valve Application . . . . . . . . . . . . . . . . . . . . . . . . 31External Modulating Control . . . . .

TO TEMPORARILY PLACE THE BURN-ER INTO LOW FIRE TEST MODE: pressthe MODE button until “StbY” is displayed.Then press and hold both the MODE and “-”b

Setting The Boiler ParametersParameter mode To access PARAMETER mode when the sys-tem is in STANDBY mode, press the MODEbutton once.To scroll throu

45Start-Up Procedures Display DigitSegmentsInformation Mode ItemsAccessing Boiler Information Information mode To switch from STANDBY mode to I

46Start-Up ProceduresError (Hard Lockout) ModeIf a system fault occurs while the boiler is run-ning, the system goes into lockout and the dis-play sta

SECTION XI - Outdoor Reset ControlThe boiler setpoint for a heating call can befixed or vary with the outdoor temperature. Ifthe application

48Outdoor Reset ControlSummer / Winter Switch at BoilerIf required the CH (Central Heating) system canbe turned off at the boiler, similar to

49Outdoor Reset ControlCH Reset Curve Warmest Day(Parameter 12)This parameter is not applicable if an outdoorsensor is not connected to the boiler. W

9020601001401807064503010 0-1086Boiler Temperature ( F)Outdoor Air Temperature ( F)Parameter 4 Set PointParameter 10 Set PointParameter 12 SettingPara

51External Modulating ControlSECTION XII - External ModulatingControlThe boiler can directly accept an analog 0-10VDC signal to control the firing r

52External Modulating ControlFactory Setting Parameters

SECTION XI - OUTDOOR RESET CONTROLMounting the Outdoor Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Wiring the Senso

SECTION XIII- Check-Out ProceduresPerform the following check-out proce-dures as outlined and check off items ascompleted. When procedures are

SECTION XIV - Installation RecordPRESTIGE Excellence Model Number: Serial Number: Date of Installation: Fuel: Natural Gas

SECTION XV - Maintenance ScheduleService TechnicianAt least on an annual basis the following main-tenance should be performed by a qualified ser-vice

SECTION XVI - MaintenanceProceduresMaintenance ProceduresThe PRESTIGE Excellence should beinspected and serviced annually, prefer-ably at the st

Clean Condensate Drain Assembly1. Loosen the slip ring nut from the conden-sate drain assembly disconnecting theassembly from the boiler.2.

Check Expansion TankRefer to Section IV - Boiler Piping for rec-ommended location of the expansion tankand air eliminators.Closed -Type T

Check Control WiringInspect all control wiring. Ensure wiring is ingood condition and properly connected.Check Control Settings1. Set the control d

Check Flame SignalThe flame signal should be a min. 3μ Α −DC.Check the ignitor for fouling or damagedinsulation if a low flame signal is read.Check gr

The combustion chamber insulationcontains ceramic fibers, which are clas-sified as a possible human carcinogen.When exposed to extremely hi

510921B13 1A56 78Fig. 26: PRESTIGE Excellence Jacket ComponentsReplacement Parts62

Check Ventilation Air Openings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Inspect Vent and Combustion Air Piping . . . . . . . . . . .

151311815101214932Fig. 27: PRESTIGE Excellence Internal ComponentsReplacement Parts63

Fig. 28: PRESTIGE Excellence Burner ComponentsReplacement Parts64

Fig. 29: PRESTIGE Excellence Electronic ComponentsReplacement Parts65

7.2" 183 mm 1/2” NPSC Boiler Drain 16" 405 mm18.9" - 479 mm 1/2” NPT Gas Connection 12" 305 mm1” NPT Boiler Return 1” NPT Boi

2.4" - 61 mm1/2” NPT Gas Connection37.2”945 mm8.0" 205 mm16" 406 mm1/2” NPSC Boiler Drain1” NPT Boiler Supply1” NPT Boiler Return11.4&q

3.4” 87 mm4.1” 105 mm8” 204 mm3/4” NPT DHW Inlet7.3" 186 mm3/4” NPSC Aux. Connection (Rear)1/2” NPSC Air Vent Connection3/4” NPT DHW Outlet11

FuelDOEHeating CapacityNote 1 & 4InputNote 4DOE SeasonalEfficiency AFUENote 3Net IBRRatingNote 299,000110,00095%ShippingWeightLbs / Kg190 / 86Natu

Note: Minimum allowable flow rate at full input: 5.0 gpm Graph 2: Pressure Drop Comparison Excellence 110 vs Grundfos UPS 15-58F-FCProduct Specificati

Additional Quality Water Heating Equipment Availablefrom Triangle Tube- Exclusive Tank-in-Tank design- Stainless steel construction- Available in 8 si

* I N S T A L L A T I O N A N D M A I N T E N A N C E * * I N S T A L L A T I O N A N D M A I N T E N A N C E * M A N U A LM A N

Product & Safety Information1Indicates the presence of a hazardoussituation which, if ignored, will result indeath, serious injury or sub

Tables of ContentsProduct & Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Pre-Installation . . . . .

Tables of ContentsReplacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Water Heater Specification

Product & Safety InformationIndicates the presence of a hazardous situ-ation which, if ignored, will result in death,serious injury or substant

Product & Safety InformationBacteria can develop in the domestic watersystem if certain minimum water tempera-tures are not maintained.HOT WATER C

3Codes ComplianceInstallation of the Excellence Water Heater mustconform with the instructions in this manual andwhere applicable:• local

4Pre-InstallationLocating Water Heater• The Excellence is not intended for outdoorinstallations.• Locate Excellence so that any leakage from thet

5Installation - Domestic PipingTemperature & Pressure (T&P) Relief ValveTo reduce risk of excessive pressures and tem-peratures in the wate

6Installation - Domestic PipingDrain ValveDrain valve and fittings are supplied by others.Standard Installation• Install a tee connection at the domes

7Installation - Domestic PipingDomestic Piping• Union on domestic hot water outlet should bepiped at a higher elevation than domestic waterdrain valve

Installation - Domestic Piping8DHW Aux.ConnectionDHWCold WaterInletAir VentConnectionDHWHot WaterOutletT&P Valve(Drain Piping Not Shown)Fig. 2: S

2Do not use this appliance if any parthas been under water. Immediately calla qualified service technician to inspectthe appliance and to repla

9Cold Water Inlet 6 1 12" min. Heat Trap Loop (Optional) 12" Min. Heat Trap Loop (Optional) 5 4 9 8 3 M H C Installation - Piping Diagram

Installation - Piping Diagrams101. Mixing valve with check valve 2. Flow check valve3. Shut-off valve4. Backflow preventer or pressure reducing valve(

11Filling the Inner (Domestic Water) Tank• Never use the Excellence unless inner andouter tank of the water heater is completelyfilled with water.• I

12Water Heater Start-UpHOT WATER CAN SCALD!• Water temperatures over 125ºF can causesevere burns instantly, or death from scalds.• Feel water bef

13Water Heater Start-UpImportant Information - Read BeforeProceedingThis document is intended to be used by afactory trained and qualified

14Press STEP x5 - P_10Press STEP x6 - P_11Etc...After Parameter 4 the display will show P followedby a two-digit number that increases with

Water Heater Start-Up15DHW Storage Temperature SettingThe parameter setting for the DHW storage tem-perature is Parameter 1 and is accessi

Water Heater Start-Up16The DHW ON Differential setting of Parameter38 greatly affects the production of domestic hotwater. A minimum setting of Param

Water Heater Start-Up174. Press the + or - button until the desired settingis achieved. Press STORE to save the setting.The display will flash when

Water Heater Start-Up18FACTORy SETTING FOR PARAmETERS